Graphium equipped with UK’s first Xaar Print Bar for ProPrint

Packaging Solutions

ProPrint Group is the first UK company to invest in the FFEI Graphium hybrid flexographic and UV inkjet label press. Supplied by Edale, the Graphium will be installed at ProPrint’s Wellingborough facility later this year and will add highly flexible digital label, packaging and light carton printing capabilities to the company’s production environment. The press also features the UK’s first Xaar Print Bar for the application of in line digital special effects.

Since investing in its first FL1 flexo press in 2011, ProPrint has expanded rapidly, investing in a new Edale flexo press approximately every 12 months, including a high performance seven colour UV FL3 system, to meet demand and drive business growth.

‘The time is right for us to add digital printing now and the Graphium is very strategic investment for us which marks an exciting new phase for ProPrint which also sees us expanding our production space by 50%,’ said founder and director James Denny. ‘The label market is dynamic and changes rapidly and our philosophy is to change with it and meet the evolving needs of customers. My co-director Nigel Tollman and I looked at the digital technologies currently available but were most impressed by the Graphium and the FFEI, Edale, and Xaar technologies it incorporates. The combination of conventional and digital printing capabilities gives us the power and flexibility to produce a wide range of products with the ability to add variable data and a variety of special and tactile effects all on the one press.’

ProPrint’s 420 mm width, four colour plus white Graphium press combines workflow, digital and flexographic print and automated semi-rotary finishing in one complete production system. The system delivers 50 metres per minute single pass flexibility, quality and efficiency by integrating an Edale FL3 web transport with two flexo stations, an FFEI digital print engine using Xaar 1002 printheads, an inkjet Xaar Print Bar, followed by lamination and automated semi-rotary die cutting. The Xaar Print Bar System incorporates Xaar 1002 printheads with TF Technology giving the ability to jet a range of inks and fluids enabling the application of digital special effects using protective lacquers, high build spot varnish and cold foil adhesives. The Graphium uses Fujifilm UVijet inkjet ink to deliver quality results on a wide range of coated and uncoated label and light carton board substrates from 40 to 600 micron in thickness.

Nigel Tollman and James Denny.