Komori and Screen GP develop integrated workflow solution cooperation

Print Solutions

Komori Corporation and Screen Graphic and Precision Solutions have completed development of a new integrated workflow solution that significantly enhances automation in all processes from pre-press to printing and through to post press. The two companies have already installed the workflow at printing company Mizukami Insatsu Co Ltd and are currently performing verification tests.

As client needs continue to diversify, printing companies are being forced to work to ever shorter deadlines. This has created a requirement for more efficient work processes that incorporate both offset and digital systems, making it possible to achieve optimal results for a variety of different needs. The companies have answered this call by developing a solution that combines KP-Connect Pro (formerly K-Station 4), Komori's advanced printing task control software, and Equios 5.0, the latest version of Screen GP's universal workflow platform.

This workflow is being used at the Mizukami Insatsu site to improve automation along a hybrid printing process that includes a PlateRite plate recorder, Lithrone G sheetfed offset press and Impremia IS29 29 inch sheetfed UV inkjet digital printing system. These systems will also be linked to post press devices via JDF, creating a workflow that supports comprehensive integrated control from pre-press right through to post press.

The KP-Connect Pro printing task control software is positioned between the MIS and production site, where it brings transparency to complex process information and allows all operators to share the latest production details. With its direct link to Komori's production equipment, the software is able to automatically set work instructions and collect precise information on operating results. While it can easily be run from iPads or other tablet devices, its schedule creation/transmission and result collection functions enable sophisticated real-time control of all production devices.

To develop its Equios universal workflow, Screen GP drew on its extensive technical knowledge of prepress and printing processes and combined this with its expertise in cutting edge inkjet technologies. This wealth of results based experience gave rise to a highly professional technology that offers high speed processing using the latest RIP core, colour management linked to paper information and imposition functions that integrate Screen's full prepress knowhow, allowing it to function as a control centre for a wide range of print devices. In short, Equios helps to create an environment in which any printing system can produce outstanding quality, performance and stability even for relatively inexperienced operators.