Stand up pouches from renewable raw materials

Packaging Solutions GreenPrint

The VTT Technical Research Centre of Finland has developed lightweight 100% bio based stand up pouches.

High performance in oxygen, grease and mineral oil barrier properties has been reached by using different bio based coatings on a paper substrate. The pouches exploit VTT's patent pending high consistency enzymatic fibrillation of cellulose (HefCel) technology.

‘One-third of food produced for human consumption is lost or wasted globally. Packaging with efficient barrier properties is a crucial factor in the reduction of the food loss. Our solution offers an environmentally friendly option for the global packaging industry,’ said senior scientist Jari Vartiainen.

VTT's HefCel technology provides a low cost method for the production of nanocellulose resulting in a tenfold increase in the solids content of nanocellulose. Nanocellulose has been shown to be potentially very useful for a number of future technical applications. The densely packed structure of nanocellulose films and coatings enable their outstanding oxygen, grease and mineral oil barrier properties.

HefCel technology exploits industrial enzymes and simple mixing technology as tools to fibrillate cellulose into nanoscale fibrils without the need for high energy consuming process steps. The resulting nanocellulose is in the consistency of 15 to 25% when traditional nanocellulose production methods result in 1 to 3% consistency.

The stand up pouch is the fastest growing type of packaging, growing at a rate of 6.5% per year from 2015 to 2020. Fossil based plastic films still dominate the packaging market. However, the development of environmentally friendly new materials is of growing importance. Nanocellulose has been shown to be potentially very useful for a number of future technical applications.

VTT has solid expertise in various bio based raw materials and their application technologies for producing bio based coatings, films and even multi-layered structures both at lab scale and pilot scale.